Intelligent electromagnetic flowmeter has been used for more than 50 years and has been widely used in the world. The field involves water/sewage, chemical, pharmaceutical, papermaking, food and other industries. Large-caliber instruments are mostly used in water supply and drainage projects. Small and medium calibers are often used for solids, liquids, or difficult fluids or high demand locations. Small calibers and micro calibers are often used in places where there are health requirements, such as the pharmaceutical industry, food industry, and bioengineering.
With the acceleration of China's industrialization process, the problem of environmental pollution has become more and more serious. The voice of society for sustainable development has also been increasing. The concept of the harmonious coexistence between man and nature has been accepted by people and the governance of all kinds of pollution has become more urgent. A certain water treatment company in Zhejiang is an urban integrated wastewater treatment enterprise that mainly uses printing and dyeing industry wastewater. The completed Phase I and Phase II projects have reached 700,000 tons/day of sewage treatment capacity. Because in the sewage treatment process, the discharge water, additives, sludge, etc. need to be measured and controlled, so the flow measurement is very important.
1. Measurement principle The working principle of the smart electromagnetic flowmeter is based on Faraday's law of electromagnetic induction. When the conductive metal rod moves perpendicular to the direction of the magnetic force line at a certain speed, an induced voltage is generated. If the magnetic field strength is B, the length of the metal rod is L, and the speed is v. In the smart electromagnetic flowmeter, the conductive medium in the measuring tube corresponds to the conductive metal rod in the Faraday test, and the two electromagnetic coils at the upper and lower ends generate a constant magnetic field. When there is a conductive medium flowing, an induced voltage is generated. Two electrodes inside the pipe measure the induced voltage generated. The measuring pipe is electromagnetically isolated from the fluid and the measuring electrode by a non-conducting inner lining (rubber, Teflon, etc.).
Assuming that the magnetic field strength (B) produced by the electromagnetic induction coil is constant, the induced voltage (Ue) is proportional to the fluid velocity (v), and the cross-sectional area of ​​the pipe (A) is known, then the volume flow rate (Qv) can be calculated by the following formula :
Intelligent electromagnetic flowmeter consists of flow sensor and transmitter. The sensor measuring tube is equipped with excitation coils above and below, and the magnetic field generated through the excitation current passes through the measuring tube. A pair of electrodes are installed on the inner wall of the measuring tube to contact with the liquid to draw out the induced potential and send it to the transmitter. Excitation current is provided by the transmitter. According to the converter and sensor assembly methods, there are two kinds of separation and integration. In the wastewater treatment process, large diameter flowmeters are mostly split type, with one part installed underground and the other part on the ground. Small caliber is more of a one-piece type.
The function of the smart electromagnetic flowmeter on the market is also very different. The simple one is to measure the one-way flow, only output the analog signal to drive the rear instrument; the multi-function instrument has the bidirectional flow, the range switch, the upper and lower limit flow alarm, the empty tube and Power off alarm, small signal removal, flow display and total calculation, automatic check and fault self-diagnosis, communication with upper computer and motion configuration. The serial digital communication function of some models of instruments can choose multiple communication interfaces and dedicated chip (ASIC) to connect HART protocol system, PROFTBUS, Modbus, FF field bus and so on.
The scope of the intelligent electromagnetic flowmeter is wider than other types of flowmeters. Jinhu Jinli Automation Instrumentation Co., Ltd. provides W, P, and H types of sensors for water and sewage industries (W type), chemical and food industries ( Type P), food, pharmaceutical industry (H type), diameter range from 2 mm to 2 meters. The transmitter can provide 10, 50, 23, 53 kinds of options, 10 for the economic development of the water industry, 50 for the general type, 53 for the enhanced type, 23 for the two-wire system. Accuracy can be 0.5%, 0.2% two options. Measurable positive and negative bi-directional flow, can also measure pulsating flow.
The premise of using a smart electromagnetic flowmeter is that the fluid to be measured must be electrically conductive and must not fall below the threshold (ie, the lower limit value). Conductivity lower than the threshold will produce measurement error until it can not be used, even if the change in the threshold can be measured, the indication error does not change much, general-purpose intelligent electromagnetic flowmeter threshold is 10-4 ~ (5 × 10-6) S / Between cm, depending on the model. When used, it also depends on the length of the flow signal line between the sensor and the converter and its distributed capacitance. The manufacturer's instruction manual usually specifies the length of the signal line corresponding to the conductivity.
The conductivity of industrial water and its aqueous solution is greater than 10-4S/cm, the conductivity of acid, alkali, and salt solution is between 10-4 and 10-1S/cm. There is no problem in use, and the low distilled water is 10-5S/. There is no problem with cm. Intelligent electromagnetic flowmeters cannot measure liquids with very low electrical conductivity, such as petroleum products and organic solvents. Can not measure gas, steam and liquids containing more large bubbles. From the data, it was found that some pure liquids or aqueous solutions had low conductivity, and they were considered unusable. However, in actual work, there were instances where they could be used due to the presence of impurities. Such impurities are beneficial for increasing the conductivity. For aqueous solutions, the conductivity in the data is measured in the laboratory using the pure water ratio. The actual aqueous solution may be formulated with industrial water, the conductivity will be higher than that found, and it is also favorable for flow measurement.
2. Intelligent electromagnetic flowmeter characteristics Intelligent electromagnetic flowmeter is not affected by external factors such as temperature, pressure, viscosity, pressure loss caused by shrinkage or protruding parts inside the measuring tube, in addition, the initial signal detected by the flow element is A voltage that varies linearly with the average flow velocity of the fluid, which is independent of the other properties of the fluid, has a great advantage. According to the characteristics of wastewater, such as large flow variation, impurities, low corrosiveness, and certain electrical conductivity, it is a good choice to measure the flow of sewage. It is compact and small in size. Easy to install, operate and maintain, the measurement system adopts intelligent design, and the overall seal is strengthened, so it can work normally in harsh environments. For vortex flowmeters due to technical reasons, it is difficult for the caliber to be large and the quality and quality of ultrasonic flowmeters in pipelines are inferior to those of electromagnets. Therefore, in the water and sewage industries, smart electromagnetic flowmeters, especially large-diameter smart electromagnetic flowmeters, have great advantages and have been used very commonly.
ZH series electromagnetic flowmeters are powerful and simple to operate. The specific features are as follows:
1) There are no obstructed flow components in the measuring pipe, no pressure loss, and the straight pipe section requires bottom.
2) Measurements are not affected by variations in fluid density, viscosity, pressure, temperature, conductivity.
3) Lining is available in hard rubber, polyurethane, PTFE, PFA and many other materials.
4) Transmitter DC power supply / AC power supply, four-wire / two-wire, explosion-proof / non-explosion-proof, economic / standard and other subdivision to meet your different needs.
5) Photosensitive key, can avoid opening the cover operation; Chinese menu display, more convenient for domestic users.
6) The quick setting menu guides the completion of parameter setting, which is convenient and quick.
7) High measurement reliability, good repeatability, and long-term maintenance-free. Up to 1000:1 ratio
8) Provide current, frequency, pulse, Hart, Profibus-PA, Profibus-DP, FF and other output modes for selection.
3. Installation requirements The ZH series of smart electromagnetic flowmeters provides protection class IP67 (dust-proof, water-proof) or IP68 (dust-proof, submersible-grade). Large-diameter flowmeter sensors are mostly installed underground in wastewater treatment plants, so it is recommended to use IP68 (dust-proof submersible). Normally electromagnetic flow has all the following requirements for the installation site.
1) When measuring the mixed phase fluid, select the place that will not cause phase separation; when measuring the two-component liquid, avoid installing in the downstream where the mixing is not uniform; when measuring the chemical reaction pipeline, install it in the downstream of the reaction fully completed segment; Meet the straight pipe before and after the paragraph is not less than 5D and 2D;
2) Avoid as much as possible negative pressure in the measuring tube;
3) Choose a place with little vibration, especially for integrated type instruments;
4) Avoid large electric motors, large transformers, etc. nearby to avoid electromagnetic interference;
5) It is easy to realize the place where the sensor is grounded separately;
6) Avoid high concentrations of corrosive gases in the surrounding environment as much as possible;
7) Avoid direct sunlight as much as possible 4. Application and effect The wastewater treatment process is mainly to achieve the purpose of purifying the wastewater through biological oxidation, flocculation, precipitation and other processes. At each stage, a certain amount of meter is required to measure. Wastewater industry, Huai'an Zhonghang Instrument Co., Ltd. mainly provides 10W, 50/53W, 23W, 50/53P and other products.
With the acceleration of China's industrialization process, the problem of environmental pollution has become more and more serious. The voice of society for sustainable development has also been increasing. The concept of the harmonious coexistence between man and nature has been accepted by people and the governance of all kinds of pollution has become more urgent. A certain water treatment company in Zhejiang is an urban integrated wastewater treatment enterprise that mainly uses printing and dyeing industry wastewater. The completed Phase I and Phase II projects have reached 700,000 tons/day of sewage treatment capacity. Because in the sewage treatment process, the discharge water, additives, sludge, etc. need to be measured and controlled, so the flow measurement is very important.
1. Measurement principle The working principle of the smart electromagnetic flowmeter is based on Faraday's law of electromagnetic induction. When the conductive metal rod moves perpendicular to the direction of the magnetic force line at a certain speed, an induced voltage is generated. If the magnetic field strength is B, the length of the metal rod is L, and the speed is v. In the smart electromagnetic flowmeter, the conductive medium in the measuring tube corresponds to the conductive metal rod in the Faraday test, and the two electromagnetic coils at the upper and lower ends generate a constant magnetic field. When there is a conductive medium flowing, an induced voltage is generated. Two electrodes inside the pipe measure the induced voltage generated. The measuring pipe is electromagnetically isolated from the fluid and the measuring electrode by a non-conducting inner lining (rubber, Teflon, etc.).
Assuming that the magnetic field strength (B) produced by the electromagnetic induction coil is constant, the induced voltage (Ue) is proportional to the fluid velocity (v), and the cross-sectional area of ​​the pipe (A) is known, then the volume flow rate (Qv) can be calculated by the following formula :
Intelligent electromagnetic flowmeter consists of flow sensor and transmitter. The sensor measuring tube is equipped with excitation coils above and below, and the magnetic field generated through the excitation current passes through the measuring tube. A pair of electrodes are installed on the inner wall of the measuring tube to contact with the liquid to draw out the induced potential and send it to the transmitter. Excitation current is provided by the transmitter. According to the converter and sensor assembly methods, there are two kinds of separation and integration. In the wastewater treatment process, large diameter flowmeters are mostly split type, with one part installed underground and the other part on the ground. Small caliber is more of a one-piece type.
The function of the smart electromagnetic flowmeter on the market is also very different. The simple one is to measure the one-way flow, only output the analog signal to drive the rear instrument; the multi-function instrument has the bidirectional flow, the range switch, the upper and lower limit flow alarm, the empty tube and Power off alarm, small signal removal, flow display and total calculation, automatic check and fault self-diagnosis, communication with upper computer and motion configuration. The serial digital communication function of some models of instruments can choose multiple communication interfaces and dedicated chip (ASIC) to connect HART protocol system, PROFTBUS, Modbus, FF field bus and so on.
The scope of the intelligent electromagnetic flowmeter is wider than other types of flowmeters. Jinhu Jinli Automation Instrumentation Co., Ltd. provides W, P, and H types of sensors for water and sewage industries (W type), chemical and food industries ( Type P), food, pharmaceutical industry (H type), diameter range from 2 mm to 2 meters. The transmitter can provide 10, 50, 23, 53 kinds of options, 10 for the economic development of the water industry, 50 for the general type, 53 for the enhanced type, 23 for the two-wire system. Accuracy can be 0.5%, 0.2% two options. Measurable positive and negative bi-directional flow, can also measure pulsating flow.
The premise of using a smart electromagnetic flowmeter is that the fluid to be measured must be electrically conductive and must not fall below the threshold (ie, the lower limit value). Conductivity lower than the threshold will produce measurement error until it can not be used, even if the change in the threshold can be measured, the indication error does not change much, general-purpose intelligent electromagnetic flowmeter threshold is 10-4 ~ (5 × 10-6) S / Between cm, depending on the model. When used, it also depends on the length of the flow signal line between the sensor and the converter and its distributed capacitance. The manufacturer's instruction manual usually specifies the length of the signal line corresponding to the conductivity.
The conductivity of industrial water and its aqueous solution is greater than 10-4S/cm, the conductivity of acid, alkali, and salt solution is between 10-4 and 10-1S/cm. There is no problem in use, and the low distilled water is 10-5S/. There is no problem with cm. Intelligent electromagnetic flowmeters cannot measure liquids with very low electrical conductivity, such as petroleum products and organic solvents. Can not measure gas, steam and liquids containing more large bubbles. From the data, it was found that some pure liquids or aqueous solutions had low conductivity, and they were considered unusable. However, in actual work, there were instances where they could be used due to the presence of impurities. Such impurities are beneficial for increasing the conductivity. For aqueous solutions, the conductivity in the data is measured in the laboratory using the pure water ratio. The actual aqueous solution may be formulated with industrial water, the conductivity will be higher than that found, and it is also favorable for flow measurement.
2. Intelligent electromagnetic flowmeter characteristics Intelligent electromagnetic flowmeter is not affected by external factors such as temperature, pressure, viscosity, pressure loss caused by shrinkage or protruding parts inside the measuring tube, in addition, the initial signal detected by the flow element is A voltage that varies linearly with the average flow velocity of the fluid, which is independent of the other properties of the fluid, has a great advantage. According to the characteristics of wastewater, such as large flow variation, impurities, low corrosiveness, and certain electrical conductivity, it is a good choice to measure the flow of sewage. It is compact and small in size. Easy to install, operate and maintain, the measurement system adopts intelligent design, and the overall seal is strengthened, so it can work normally in harsh environments. For vortex flowmeters due to technical reasons, it is difficult for the caliber to be large and the quality and quality of ultrasonic flowmeters in pipelines are inferior to those of electromagnets. Therefore, in the water and sewage industries, smart electromagnetic flowmeters, especially large-diameter smart electromagnetic flowmeters, have great advantages and have been used very commonly.
ZH series electromagnetic flowmeters are powerful and simple to operate. The specific features are as follows:
1) There are no obstructed flow components in the measuring pipe, no pressure loss, and the straight pipe section requires bottom.
2) Measurements are not affected by variations in fluid density, viscosity, pressure, temperature, conductivity.
3) Lining is available in hard rubber, polyurethane, PTFE, PFA and many other materials.
4) Transmitter DC power supply / AC power supply, four-wire / two-wire, explosion-proof / non-explosion-proof, economic / standard and other subdivision to meet your different needs.
5) Photosensitive key, can avoid opening the cover operation; Chinese menu display, more convenient for domestic users.
6) The quick setting menu guides the completion of parameter setting, which is convenient and quick.
7) High measurement reliability, good repeatability, and long-term maintenance-free. Up to 1000:1 ratio
8) Provide current, frequency, pulse, Hart, Profibus-PA, Profibus-DP, FF and other output modes for selection.
3. Installation requirements The ZH series of smart electromagnetic flowmeters provides protection class IP67 (dust-proof, water-proof) or IP68 (dust-proof, submersible-grade). Large-diameter flowmeter sensors are mostly installed underground in wastewater treatment plants, so it is recommended to use IP68 (dust-proof submersible). Normally electromagnetic flow has all the following requirements for the installation site.
1) When measuring the mixed phase fluid, select the place that will not cause phase separation; when measuring the two-component liquid, avoid installing in the downstream where the mixing is not uniform; when measuring the chemical reaction pipeline, install it in the downstream of the reaction fully completed segment; Meet the straight pipe before and after the paragraph is not less than 5D and 2D;
2) Avoid as much as possible negative pressure in the measuring tube;
3) Choose a place with little vibration, especially for integrated type instruments;
4) Avoid large electric motors, large transformers, etc. nearby to avoid electromagnetic interference;
5) It is easy to realize the place where the sensor is grounded separately;
6) Avoid high concentrations of corrosive gases in the surrounding environment as much as possible;
7) Avoid direct sunlight as much as possible 4. Application and effect The wastewater treatment process is mainly to achieve the purpose of purifying the wastewater through biological oxidation, flocculation, precipitation and other processes. At each stage, a certain amount of meter is required to measure. Wastewater industry, Huai'an Zhonghang Instrument Co., Ltd. mainly provides 10W, 50/53W, 23W, 50/53P and other products.
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